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McCarthy, Castle Say 97-acre Next NGA West Project Graded, on Schedule

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By KERRY SMITH, EDITOR, ST. LOUIS CONSTRUCTION NEWS AND REVIEW MAGAZINE

St. Louis-based McCarthy Building Companies and Castle Contracting provided an update Wednesday on the progress that has occurred on the North St. Louis site of the future western headquarters of the National Geospatial-Intelligence Agency, Next NGA West.

McCarthy VP of Operations Jeff Boyer said the construction schedule has not been impacted by COVID-19 so far because the project itself has involved a limited number of on-site workers. He added that the type of work performed – which requires using heavy equipment – naturally supports social distancing.

Design work, typically involving collaboration, is also proceeding on schedule thanks to remote collaboration via a number of technological applications. The facility’s design itself, Boyer said, has not been altered. Protocols currently inspired and augmented by COVID-19 may well be different five years hence once the NGA’s St. Louis staff of 3,150 workers moves into the new headquarters in 2025. According to Boyer, McCarthy HITT is committed to keeping construction of Next NGA West on track for completion in 2023. The span of time between substantial completion and the move-in of personnel will be spent on NGA instrumentation and commissioning of the facility for operation.

Castle Contracting LLC VP of Operations Mike Pranger said the site, located at the intersection of Jefferson and Cass Avenues in the historic St. Louis Place neighborhood, has provided a healthy challenge in terms of subsurface exploration and geotechnical work because records of what existed – utility locations and more – are incomplete. Castle mass graded and moved more than 775,000 cubic yards of dirt to clear and level the site for construction. Subsurface utility mapping technology, he added, has played a major role in locating underground utility lines, piping and other digging hazards. The technology includes sophisticated geophysical, geomatics and design software tools to accurately locate underground infrastructure before it can potentially delay a construction project.

The $1.7 billion construction project is being managed by U.S. Army Corps of Engineers and being built by McCarthy HITT Joint Venture, with oversight by the National Geospatial-Intelligence Agency and the U.S. Air Force.

For more information on the project, see https://nextngawest.com/#/home.

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First Visuals of Future St. Louis NGA Campus Revealed by Corps of Engineers, McCarthy

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By KERRY SMITH, EDITOR, ST. LOUIS CONSTRUCTION NEWS AND REVIEW MAGAZINE

The first renderings of what the National Geospatial-Intelligence Agency’s future St. Louis headquarters will look like were made public April 9 by the U.S. Army Corps of Engineers and the NGA.

Renderings from the newly selected joint venture construction team of McCarthy HITT show the look of the Next NGA West campus, to be located on a 97-acre site in the St. Louis Place neighborhood at Jefferson and Cass avenues in north St. Louis.

Estimates by the Corps indicate that as many as 1,300 workers per day will be on site daily at the massive construction project’s peak in 2022. The Corps also estimates that approximately 5,000 construction jobs will be created during the 5-year overall project, which is scheduled to begin in early 2020. Main campus construction is expected to reach completion in 2023, with the entire project anticipated to wrap up in 2025.

McCarthy HITT was announced March 19 as the winning joint venture selected to build the agency’s new headquarters. McCarthy HITT’s contract of $711.7 million – part of approximately $1.7 billion in total – includes construction of the NGA’s main campus in St. Louis.

“McCarthy is pleased to have been selected, along with our partners (HITT, Black & Veatch Gensler JV and Akima, LLC) to build the NGA’s new state-of-the-art campus,” said Jeffery Boyer, vice president of operations for McCarthy Building Companies, Inc. and project executive for the McCarthy Hitt team. “As the largest federal investment project in St. Louis history, it is expected to have a tremendous regional impact in terms of expanding jobs, promoting economic development and strengthening our local community. Throughout the project we’ll be working closely with NGA and the U.S. Army Corps of Engineers as well as many teams of trade partners, community organizations and others.”

Next NGA West is the largest federal investment in St. Louis history.

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McCarthy Rebuilds Busy Danforth Campus Intersections to Enhance Safety

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By Kerry Smith, Editor, St. Louis Construction News & Review Magazine

St. Louis-based McCarthy Building Companies is doing work to improve the busy Danforth Campus intersections of Forsyth & Skinker Boulevards and Forsyth Boulevard & Hoyt Drive to enhance safety for pedestrians, cyclists and motorists.

The two intersections are major access points on the southeastern end of campus.

The multi-phase infrastructural projects, set to wrap up this fall, are part of the university’s overall $240 million Campus Next initiative, specifically the East End Transformation Project, the school’s largest capital project ever undertaken on the Danforth Campus. No detailed cost information was available for the intersection work.

At Forsyth & Skinker, a right-turn lane and new traffic signaling is being added for vehicles traveling east on Forsyth, McCarthy Project Director Ryan Moss said, along with safety upgrades to bicycle and pedestrian crosswalks.

At Forsyth & Hoyt, a traffic signal will be installed.

“At busy intersections like these, there are a number of stakeholders impacted by the sidewalk closures and lane drops,” said Moss, project director with McCarthy, construction manager on the intersection projects as well as for the overall East End Transformation effort. “Coordination between many entities was required to keep pedestrian and vehicular traffic moving while also completing the necessary work.”

Philadelphia-based KieranTimberlake, Alexandria-based Michael Vergason Landscape Architects, Ltd. and St. Louis-based civil engineering firm Cole are additional project partners.

Jane Kojima, director of communications for Facilities Planning & Management at Washington University in St. Louis, said construction work on both projects is on schedule for completion this fall.

“Enhanced visibility of these crosswalks, the marking of bikeways, decreased pedestrian crosswalk distances and the coordination of vehicular traffic flow and pedestrian movements are all part of what we’re doing at these Forsyth Boulevard intersections near the entrance to campus,” Kojima said. “We’re working closely with the cities of St. Louis and Clayton, as well as in consultation with the city of St. Louis’ Department of Parks, Recreation, and Forestry and Forest Park Forever.”

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Mercy Hospital Joplin, Constructed by St. Louis-Based McCarthy,is Honored with National Healthcare Award

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The 890,000-sq.-ft. replacement hospital set the standard in tornado readiness and continues
to influence building resiliency strategies.

Mercy Hospital Joplin earned the 2018 Vista Award from the American Society for Healthcare Engineering (ASHE) of the American Hospital Association.

This national honor recognizes exceptional team collaboration and efficiency in designing and constructing the new $465 million, 205-room hospital after an EF-5 tornado demolished the original hospital in 2011. In addition to setting the standard in tornado readiness at the hospital level, the project was completed under budget and in less than half the time it would have taken for a comparable facility.

As construction manager, McCarthy Building Companies collaborated with architectural firms HKS, Inc. and Archimages, and MEP Engineer Heideman & Associates to design and construct the 890,000-sq.-ft. facility in an unprecedented 46 months.

“To meet the fast-track project schedule, McCarthy began construction just three months after starting design,” said McCarthy Project Director Ryan Felton. “We worked as a seamless team with our client located in Joplin and their corporate offices in St. Louis as well as our many consultants.”

The hospital includes a nine-story patient tower and five-story clinic tower. It houses units including medical surgical, critical care, women’s/children’s (labor, delivery, recovery and postpartum rooms), neonatal intensive care, behavioral health and rehab.

Prefabrication enabled McCarthy to accelerate the construction process. Headwalls and restroom walls for all patient rooms were constructed in a warehouse and installed later in the construction process. 

The hospital also incorporates numerous resiliency elements to help withstand another natural disaster and provide a safe environment for patients, staff and visitors.

“The team used lessons learned from the disaster and experience working in coastal regions to design and build a safer, more secure facility,” said Norman Morgan, AIA, Principal-in-Charge, HKS. “For example, we designed protected evacuation routes, incorporated high impact glass and protected critical systems throughout the hospital.”

Critical areas of the hospital, such as the emergency department and intensive-care unit, have windows rated to withstand 250 mph winds. High-impact, laminated glass was incorporated throughout the facility along with protected evacuation routes.

Connected to the hospital by a 450-foot underground tunnel is a 30,000-sq.-ft. central utility plant housing all mechanical, electrical and plumbing systems. To protect critical hospital systems, the utility plant was built halfway below ground to limit exposure to the elements. The generator system enables the hospital to operate for 96 hours if power is lost. To create ease of access to the new hospital, McCarthy also built new entrance ramps, exit ramps and interchanges for the Missouri Department of Transportation, as well as a new road leading up to the facility.

“This world-class facility really paved the way for healthcare facilities to incorporate resiliency,” Ryan Felton said. “Our team developed best practices that continue be emulated by others going forward.”

The Vista awards were presented at the 2018 International Summit & Technical Exhibition on Health Care Planning, Design & Construction (PDC Summit) in Nashville, March 25-28, 2018.

McCarthy Building Companies, Inc. is the oldest privately held national construction company in the country – with more than 150 years spent collaborating with partners to solve complex building challenges on behalf of its clients. More information about the company is available online at www.mccarthy.com or by following the company on  Facebook, Twitter, LinkedIn, Instagram and Google+.

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McCarthy Breaks Ground on $25 Million Renovation of Macelwane Hall at Saint Louis University

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Fast-track project will renovate science building previously damaged by fire and water.

McCarthy Building Companies, Inc. has broken ground on a $25 million renovation of Macelwane Hall, a four-story science building on the campus of Saint Louis University.

The 82,770-sq.-ft. project includes the complete renovation of all four floors of the facility after a May 2017 fire and subsequent water damage resulted in the temporary closure of the original building.

As construction manager, McCarthy will lead a team overseeing the comprehensive renovation of the structure into a state-of-the-art teaching and research environment that includes laboratories, classrooms and office space. The project will follow a fast-track, 13-month schedule to be completed in time for the spring 2019 semester that begins in January 2019.

Previously, McCarthy oversaw the fast-track conversion of a former charter elementary school into an interim science building to accommodate students, faculty and staff while Macelwane Hall remained closed. McCarthy completed that project in seven weeks to ensure the building would be available for the start of fall 2017 classes.

“We’re proud to continue our long-term partnership with Saint Louis University as we restore and enhance Macelwane Hall for the next generation of students and future scientists,” says Ryan Freeman, vice president at McCarthy Building Companies.

Designed for sustainability, the renovated building will exceed the city of St. Louis’ minimum energy code requirements through an energy upgrade that includes the replacement of windows and other green design and construction strategies.

The construction team will also employ advanced 3D technology, including building information modeling (BIM) and virtual design and construction (VDC).

“McCarthy is a reliable construction partner we can always count on to deliver maximum quality and efficiency,” said Dustin Montgomery, Assistant Director of Construction Services at Saint Louis University.

McCarthy’s previous experience working on the SLU campus includes the construction of the Center for Global Citiizenship, Morrissey Hall, Shannon Hall, Spring Hall residential tower, and exterior improvements to St. Francis Xavier College Church and DuBourg Hall.

Hastings + Chivetta is serving as architect on the Macelwane Hall renovation. Other project team members include 8760 Engineering (MEP engineer), CR2 Engineering (systems engineer), Alper Audi (structural engineer), Rock Hill Mechanical Corporation (mechanical design-build contractor), Guarantee Electric (electrical design-build contractor) and Gateway Fire Protection Systems (fire protection design-build contractor).

The project is anticipated to be completed in December 2018.

McCarthy Building Companies, Inc. is the oldest privately held national construction company in the country – with more than 150 years spent collaborating with partners to solve complex building challenges on behalf of its clients.

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McCarthy Breaks Ground on $150 Million Expansion at Oklahoma Heart Hospital

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Building team will leverage advanced technology to construct six-story Mercy hospital tower on OHH’s south campus.
McCarthy Building Companies, Inc. has broken ground on a $150 million expansion of Oklahoma Heart Hospital’s south campus in Oklahoma City. The project includes the addition of a six-story, 228,338-sq.-ft. Mercy hospital tower on the campus’ west side.

As construction manager, McCarthy will oversee construction of the new building, which encompasses 44 patient beds; eight cardiac care unit beds; a catheterization lab; two inpatient pharmacies; imaging, prep and surgery areas; a post-anesthesia care unit; a chapel; a lobby and registration area; and administration and shell space. The project also includes construction of surface parking, a helipad and a two-level, 180-space parking garage.

Both Oklahoma Heart Hospital and Mercy will share the facility, advancing a 15-year partnership between the two healthcare organizations.

“Since the Oklahoma Heart Hospital South opened in 2010, the demand for health care has grown substantially,” said Dr. John R. Harvey, president and chief executive officer of Oklahoma Heart Hospital.

“We will now be able to offer patients a wider range of services as our partnership with Mercy continues.”

“We are always looking for ways to meet the growing health care needs of our community,” said David Whitaker, chief administrative officer of Mercy in Oklahoma. “As more people move south, we can better accommodate them by providing the same level of care they already know and trust.”

 

 

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McCarthy Completes Fast-Track Construction of Interim Science Building at Saint Louis University

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Construction team transforms former charter elementary school into research, teaching and office space in seven weeks. 

McCarthy Building Companies, Inc. has completed the conversion of a former charter elementary school into an interim science building for Saint Louis University (SLU). The 50,000-sq.-ft. renovation, which was undertaken and opened in time for fall 2017 semester, now houses research, teaching and office space for the University’s Department of Biology. Located on SLU’s South Campus, the new facilities will serve students, researchers and faculty while the University renovates Macelwane Hall, which experienced a fire and subsequent water damage in May 2017.

McCarthy completed the fast-track construction project in seven weeks to ensure the building would be ready for the start of classes on August 28.

“We quickly mobilized our team and collaborated closely with SLU’s staff and Fox Architects to convert the vacant school into a state-of-the-art science learning environment,” said Ryan Freeman, vice president at McCarthy Building Companies. “The project involved a lot of hands-on ingenuity and innovation to meet the very quick timeframe.”

To avoid project delays and reduce costs, the construction team proactively surveyed and sourced laboratory casework and equipment salvaged from the fire, then reworked it to fit the programs and layout in the new spaces.

Located at the corner of Spring and Chouteau Avenues, the former Imagine charter elementary school building required installation of lab exhaust and other systems and equipment, as well as extensive rework of mechanical and electrical systems to accommodate advanced research and teaching labs.

“We relied on McCarthy’s efficiency and specialized expertise in building complex research and education spaces to complete the project on time,” said Dustin Montgomery, assistant director of construction services of Saint Louis University.

McCarthy Building Companies, Inc. is the oldest privately held national construction company in the country – with more than 150 years spent collaborating with partners to solve complex building challenges on behalf of its clients.

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McCarthy Begins Construction of Transformative Project at Washington University in St. Louis

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Multi-building assignment will transform the east end of Washington University’s Danforth Campus.

McCarthy Building Companies, Inc. has started construction of a multi-building project that will transform the east end of Washington University’s Danforth Campus into a hub for state-of-the-art research and teaching, as well as a vibrant green space.

As construction manager, McCarthy will implement a comprehensive plan that includes the construction of three new academic buildings, two multi-use pavilions, an underground parking facility and a new expansive landscape. It also includes an expansion of the Mildred Lane Kemper Art Museum.

“These enhancements will expand the university’s capacity for academic programs, create opportunities for greater interdisciplinary interaction and transform the campus entrance,” says JD Long, associate vice chancellor for facilities planning & management at Washington University in St. Louis. “The project will advance the university’s academic mission while creating a more collaborative, welcoming campus environment.”

Major components of the east end transformation include:

  • Anabeth and John Weil Hall, an 82,100-sq.-ft. interdisciplinary building, will serve as the new front door to the Sam Fox School of Design & Visual Arts.
  • The 25,500-sq.ft. Gary M. Sumers Welcome Center will house Undergraduate Admissions and Student Financial Services.
  • Henry A. and Elvira H. Jubel Hall is a 80,600-sq.-ft. building that will house the School of Engineering & Applied Science’s Department of Mechanical Engineering & Materials Science.
  • The School of Engineering & Applied Science’s Department of Computer Science & Engineering will be located in the new James M. McKelvey, Sr. Hall.
  • The new Ann and Andrew Tisch Park will provide a campus gathering place and expanded green space.
  • A 5,600-sq.-ft. addition to Mildred Lane Kemper Art Museum will enable the museum to showcase a larger portion of its world-class collection and expand its exhibition program.
  • The Craig and Nancy Schnuck Pavilion, an 18,000-sq.-ft. multi-use facility, will bring together a range of dining options, academic programs, the Office of Sustainability, and resources for pedestrian and bicycle commuters.
  • A new 790-space underground parking facility will provide convenient, safe and accessible parking.

“McCarthy is honored to partner with Washington University on this transformative project that will reshape the eastern end of the Danforth campus,” says McCarthy Project Director Ryan Moss. “Our team is uniquely skilled in coordinating the complex details and phasing to maximize quality, efficiency, safety and value for the university and broader St. Louis community.”

Reflecting Washington University’s strong commitment to the development of workforce diversity, the project team includes extensive participation of local certified minority and women-owned business enterprises (M/WBE).

Sustainability is a high priority as well, with all new buildings targeting LEED Gold certification. Solar photovoltaic arrays located on many of the roofs will generate renewable electricity. High-efficiency heat recovery chillers will harvest waste heat for much of the heating needs, and the underground garage will be capped with a green roof to create a dynamic, car-free park above. The park’s landscape design features rain gardens with bio-retention, native plantings and a diverse tree canopy. Low-carbon transportation will be encouraged with a new bike commuter facility that includes showers and lockers, electric vehicle charging stations, and a network of bicycle and pedestrian pathways to link the campus to Forest Park and regional greenways.

The majority of the construction is anticipated to be completed prior to spring 2019 commencement.

Ongoing project updates and related resources are accessible at campusnext.wustl.edu.

McCarthy Building Companies, Inc. is the oldest privately held national construction company in the country – with more than 150 years spent collaborating with partners to solve complex building challenges on behalf of its clients. 

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McCarthy Completes Construction of St. Luke’s Hospital Outpatient Services Building

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St. Luke’s Outpatient Center Building B enhances patient care in the region.


Chesterfield, Mo. (May 3, 2017) — McCarthy Building Companies, Inc. has completed construction of a new five-story, 106,000-square-foot outpatient services building on the west campus of St. Luke’s Hospital in Chesterfield, Mo.

 

The new $40 million St. Luke’s Outpatient Center Building B adjoins St. Luke’s Mr. and Mrs. Theodore P. Desloge, Jr. Outpatient Center. The structure provides additional space for new physician offices as well as the expansion of St. Luke’s physical therapy and cardiac rehabilitation services. Other St. Luke’s services that have relocated to the building include EEG/EMG; the nutrition wellness and diabetes center; the anticoagulation clinic; and wound care and hyperbaric medicine. 

 

“The dedication of St. Luke’s new outpatient services building is a significant event for St. Luke’s Hospital and healthcare in our region,” said Christine M. Candio, RN, FACHE, St. Luke’s Hospital president and chief executive officer. “As our community grows and changes, we work to stay ahead of patient needs by continuing to provide convenient access to the highest quality care and services possible.”

 

To emphasize safety, team communication and overall efficiency throughout construction, McCarthy and its subcontractor partners used iPads and advanced construction software, including BIM 360, NoteVault and Bluebeam applications.

 

“McCarthy is pleased to continue our long-term partnership with St. Luke’s Hospital as it continues its expansion throughout the greater St. Louis region,” said Corey Black, project manager of McCarthy.

 

The new building, which is being reviewed for LEED certification, integrates sustainability through the use of healthy, regional materials; bioretention basins to slow and treat onsite stormwater runoff; and the generation of minimal construction waste.

 

BSA LifeStructures Inc. designed the building. 

 

St. Luke’s Hospital is an independent, nonprofit healthcare provider committed to improving the quality of life for its patients and the community.

McCarthy Building Companies, Inc. has been setting the industry standard in healthcare construction for over a century. 

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